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Have you ever been bothered by the vibration and noise of the punch press? What are the ways to solve this problem? The best solution is to design the foundation. Although the punch press is placed below the ground, the working effect is good, but the cost is relatively high. Then everyone will ask, is there a solution that is both economical and effective? I believe everyone has already thought of it, that is, installing a shock-absorbing pad, which is both economical and convenient to install, and the effect is particularly obvious. High-speed punch shock absorption method.
●High-speed punching machine shock absorption solution
An efficient punching machine shock absorption and noise reduction solution can not only help the stamping workshop improve production efficiency, but also bring great improvements to the working environment of employees. First of all, let's take a look at the importance of punching machine shock absorption and noise reduction. The punching machine is one of the most important equipment in the stamping workshop. Its vibration and noise will not only affect the work efficiency of employees, but also have adverse effects on the physical health of employees. At the same time, excessive vibration and noise will also affect the lives of surrounding residents and bring unnecessary negative impacts to society.
So, how to solve the problem of punching machine shock absorption and noise reduction? We recommend advanced punching machine shock absorption and noise reduction solutions, including the following aspects:
1. The unique punching machine bottom shock absorption design is effective by increasing the thickness and number of the bottom rubber pad. Reduce the vibration generated when the punching machine is working, making employees work more comfortable.
2. The advanced punching machine soundproof cover adopts double-layer sound insulation material to effectively isolate the noise generated when the punching machine is working, so that employees can work in a quiet environment.
3. Professional noise control engineering, through strict noise monitoring and management, ensure that the punching machine shock absorption and noise reduction solution can achieve the best effect in practical application.
●Shock absorption method for high-speed punch press
Some manufacturers will recommend a shock-absorbing pad. This type of shock absorption is made of cast iron. On the other hand, it is super shock-resistant and has a rubber bottom. If the vibration of the punch press is too large, it will cause great damage to its own accessories. So is the type they recommend useful? This type of shock absorber has a certain effect. It can reduce a normal vibration symptom by 60%~70%. This rubber is made of cooked rubber, and its shock absorption effect is very good. Of course, this type of shock-absorbing product can be used not only in punch presses, but also in CNC processing. It can be used for equipment that mainly affects mechanical vibration. Customers in need can choose shock-absorbing products of different specifications for punch presses of different tonnages. This type of shock absorber can be used for punch presses of 10 tons, 25 tons to 100 tons, 125 tons, and 400 tons.
Some manufacturers recommend another simple pad with a surface of one. The materials of these two models are almost all cast iron materials. On the other hand, they are also shock-resistant and super shock-resistant. What is the difference between these two models? Of course, it is the step part. There is a step on this side, and it is flat on this side. This design makes the normal press more stable when working, which also meets the various needs of customers.
However, customers who buy and use these two models do not necessarily solve the problem of punch vibration. Some customers who use these two models report that the effect is not good.
The frequency of high-speed punching is very high. These two shock absorbers do not reduce noise and vibration. On the contrary, the vibration of high-speed punching during operation has increased a lot. Putting the product under the punching machine only plays a buffering role, which reduces the frequency of the punching machine contacting the ground and the noise, but it cannot completely reduce the vibration and noise. What's more troublesome is that after using these two shock absorbers, the vibration of the high-speed punching machine has increased significantly, resulting in a significant decrease in the quality of stamping and increasing the instability of the punching machine during operation.
●How to install the shock absorber for a high-speed punch press
The first step is to lift the punch press with the help of a tool, which can be a crane, forklift or jack.
The second step is to place the shock-absorbing pad disc under the four corners of the punch press.
The third step is to screw down the upper screw. The mounting hole of the punch press base must be a through hole and cannot have threads. If there are threads, use a smaller screw.
The fourth step is to rotate clockwise to lift and counterclockwise to lower. This model is suitable for castings. The adjustment amount of the equipment is 10mm.
The fifth step is to adjust the level of the machine body with the help of a level gauge. After the punch press is level, tighten the nut.