Details:
If you want to solve the problem of excessive punch noise, you need to first understand the Causes and sources of punch noise. The noise of the punch machine is too loud, mainly because the high-speed punch machine produces vibration and internal gear meshing during the stamping operation.
Noise is usually mechanical noise, electromagnetic noise and vibration noise. The noise produced by high-speed punching machines is high-frequency and harsh. The harm of punch noise is very large. When a high-speed punch press is running at low speed, the noise is already very loud, and when it is running at high speed, the noise is even louder, often exceeding 100 decibels!
Methods to deal with high-speed punch noise:
1. Physical isolation method: We can install a sound insulation wall next to the high-speed punch machine and use strong sound insulation to isolate the noise generated during the punch operation. This method is simple, rough and effective. The ceiling, floor, and walls of the room are all made of corresponding sound-absorbing and insulating materials. And this method can usually easily reduce the noise by more than 10 decibels.
2. Adjust the mold design: Reasonably select the matching gap of the concave and convex molds or change the convex geometry, replace the flat mold with a stepped mold or a beveled blade mold, use the bevel of the knife edge to separate the material, and adjust the shear angle.
3. Replace mechanical equipment accessories: Choose parts with strong noise resistance, and choose to replace parts with strong noise resistance such as shock absorbers and noise reduction gears to reduce the noise generated by the machine.
4. Optimize the lubrication system: Use lubrication pumps and nozzles to reduce noise caused by friction and wear by spraying and dispersing lubricating oil.
It is important to choose appropriate Methods to deal with high-speed punch noise,
Of course, if you choose samhoor high-speed precision punching machine, you will have a good working environment. This is because our high-speed punch press is equipped with high-quality shock-absorbing feet. The shock-absorbing feet are from Taiwan's Yixin air cushion foot brand, which can ensure that the punch does not have any vibration on the ground, thus reducing the noise generated by the operation of the high-speed punch and ensuring the quality of stamping products. Stablize;
Secondly, the dynamic balance system of our high-speed punch machine is the latest design of the current high-speed punch machine. It can reduce the vibration of the punch machine to the extreme, which can not only reduce the noise caused by vibration but also ensure the accuracy of stamping products.
In addition, we equip professional soundproof boxes according to customer needs, so that you can have a good experience using our products.