Before setting parameters, it is generally necessary to form the habit of comprehensive inspection. First check the integrity of the equipment, whether it is damaged, and install and configure it accurately. Of course, choosing the right raw materials is also a prerequisite for high-quality production. Some common parameters include punch module, punch module opening, technical processing thickness, pressure and speed parameters, pressing time, and cut-off oil volume medium. The punch parameter design stage is based on the needs of the production stamping process. Adjust the impact force, speed, dwell time, etc. of the punch. Adjustments can be made on the control panel. In addition to parameter design, it is best to conduct a test run after the parameter design is completed to check whether the parameter design is reasonable.
Common punch parameters:
Basic parameters that need to be set: stroke speed, return height, contour gap, plate thickness, material hardness and tension, mold structure, mold accuracy, mold processing accuracy, pressure settings, and scrap discharge settings.
How to set basic parameters?
The size of the workpiece and the length, material, mold height, and mold hardness of the die determine the stroke setting. The maximum distance of a punch during processing is generally determined by the stroke, and the accuracy and efficiency of stamping parts are also inseparable from the design of stroke parameters;
Material thickness, hardness, and tension determine material parameter settings;
The structure, accuracy and required processing accuracy of the mold determine the settings of the mold parameters;
The speed design and punch impact processing should be based on the material hardness and shape.
Punch parameter design optimization:
Improve data entry and storage management, processing parameters need to be saved, and processing parameters should be recorded in a timely manner;
Regular updates and reviews;
Strengthen personnel training and management;
Processing parameters need to be saved and recorded in a timely manner.
The importance of punch parameter settings:
The high-speed punch machine is a high-efficiency and high-precision stamping equipment. Understanding the key points of parameter setting of the high-speed punch machine can allow us to make better use of the punch machine and improve production efficiency and safety when using the punch machine.
Improve processing efficiency;
Ensure processing quality;
Improve machine tool life;
Protect operators.