The design of the high-speed press has changed the traditional stamping production model, making stamping production truly fully automated. It has the advantages of high speed, high precision, high stability, and good quality of stamping products. It brings high returns to enterprises and is widely favored by customers. Different specifications of high-speed presses have different tonnages. Is there any relationship between the tonnage of a high-speed press and its application range and characteristics? What is the relationship between the tonnage of a press and its advantages, disadvantages, and characteristics? Does the size of the press tonnage directly affect the efficiency and cost of processing? Let us briefly analyze it.
To analyze the relationship between the tonnage of high-speed presses and their application range, we must first briefly divide the tonnage of punch presses:
1.The first type, small tonnage high-speed press tonnage range: 10 tons-50 tons
2.The second type, medium to small tonnage press tonnage range: 50 tons-100 tons
3.The third type, medium to high tonnage press tonnage range: 100 tons-200 tons
4.The fourth type, large tonnage high-speed press tonnage range: 200 tons-500 tons
The above is the general situation of dividing tonnage. Of course, different dividing methods will give different results.
Is there any connection between the tonnage and application range, advantages and disadvantages, and characteristics of high-speed presses?
1. Small-tonnage high-speed press: suitable for bending, stretching, punching and punching small objects. This press is characterized by its small size and is more suitable for producing small parts. However, its production efficiency is limited and it is not suitable for large-scale production.
2. Medium to small tonnage press: suitable for relatively complex stamping processes such as blanking process, forming process, and die-cutting of plates. This type of press has a lower spindle speed and a lower stroke. It is suitable for processing products with large quantity, large size and complex structure.
3. Medium to high tonnage press: Presses of this tonnage have more advantages in stamping speed and stamping stroke, and the corresponding degree of automation and intelligence is also higher. Because of the higher spindle speeds and long trajectories, the parts produced are more complex in size and shape.
4. Large-tonnage high-speed press: suitable for large parts such as automobile panels, heat exchangers, railway vehicles, etc. This type of press is suitable for producing large, high-load, and difficult parts. The tonnage of the press is extremely large, and its volume is also large, which increases the floor space. However, the machine is difficult to operate and has high maintenance costs, so it is not suitable for simpler and smaller production tasks.
Conclusion: Using a high-speed press suitable for the tonnage is directly related to production efficiency, production quality, production cost, etc. The larger the tonnage, the greater the pressure of the stamping machine, and the larger the parts that can be processed. So we have to consider the actual key size and material thickness to choose the appropriate high-speed press. High-speed presses within 100 tons are very common and commonly used tonnage. In general, the tonnage of high-speed presses is actually one of the important indicators for measuring the performance of the press.
